Hansa Industrie-Mixer GmbH & Co. KG
Booth number: H7-A209
www.hansamixer.de
About us
HANSA MIXER – Precision Mixing and Foaming for Industrial Applications
For over four decades, HANSA MIXER has been a leading innovator in customized mixing, dosing, and foaming technologies for non-food industries. From textiles and leather to construction materials, adhesives, and cosmetics, our German-engineered solutions enable manufacturers to achieve exceptional product quality, resource efficiency, and process reliability.
Our systems are designed for inline processes, delivering precise dosing and controlled foaming that reduce raw material usage, optimize energy consumption, and enhance product performance – whether it’s softening textiles, adding flame-retardant properties, or improving surface coatings.
Key Advantages:
Tailor-made solutions for complex industrial processes
Innovative aeration technology to enhance product properties
Global service and expertise from consultation to commissioning
Premium quality “Made in Germany” with robust and durable design
Guided by our motto “Make Best Products”, HANSA MIXER empowers manufacturers worldwide to stay ahead in competitive markets through innovation and efficiency.
Address
Kronsbruch 6–8
28816 Stuhr-Heiligenrode
Germany
E-mail: kontakt@hansamixer.de
Phone: +49 4206 4160-0
Internet: www.hansamixer.de
Contact person:
Frank Mohr
Senior Sales Manager
E-mail: mohr@hansamixer.de
UNI-Mix
UNI-MIX and UNI-MIX 2K are ideal production machines
when it comes to processing large quantities. They are ideal for use in the carpet, textile and nonwoven industries.
Effective and precise production of large quantities of high-grade products to you specified pecipe
Optimised construction, designed for the use of three and more pumps
An optional, separately driven mixing head expands the output range
Numerous possible variations of mixing heads, flow sensors, cleaning systems, seals, control systems and monitors
The optional special equipment ranges from specialised seals for mixing heads and pumps, various automatic systems such as volumetric or gravimetric flow sensors and foam height regulators (MA2) to temperature-controlled mixing heads
Dimensions (L, W, H): 2,000 x 1,000 x 1,820 mm
Output range : from 650 – 1,300 kg/h
to 600 – 10,000 kg/h
or according to specification
Lab-Machine
Putting foam quality to the test - with our unique laboratory test machine
"Try Before Buy": Test your processes before you invest
Precision is crucial in the development and production of foam products - both in the formulation and in the process. Our innovative laboratory and test machine offers you the opportunity to realistically simulate your foam processes and comprehensively test your product quality before purchasing a production machine. Thanks to our exclusive “Try Before Buy” program, you minimize investment risks, gain important insights and secure long-term competitive advantages. With a laboratory and test machine, you can rely on greater planning security, efficiency, and product quality.
Key features - your benefits at a glance:
Experimental setup: Research new recipes, process parameters and material combinations - under controlled but practical conditions. Ideal for research & development and feasibility studies.
Process identification and optimization: Determine the optimum production process for your specific requirements. Avoid bad investments and minimize your time-to-market.
Design efficient industrialization: Test your foam products under real conditions and lay the foundation for smooth industrial implementation.
Cost savings: Targeted preliminary tests save you time, material and unnecessary machine adjustments during subsequent operation.
Unique position on the market: Benefit from a testing option that is only available from us in this form - with comprehensive technical support from our team of experts.
Two flexible test options - here's how it works:
Tests at our technical center/laboratory:
Come to us and test your materials and processes together with our specialists at our premises. Alternatively, you can send us your products - we will carry out the tests for you and provide you with well-founded evaluations.
rental machine at your premises:
Would you like to test under real production conditions? No problem! For a rental fee, we provide you with the laboratory and test machine directly at your site for a defined period of time - without any long-term commitment, but with maximum knowledge gain.
The laboratory and testing machine is suitable for the following areas of application:
Product development in the non-food sector
Research
Teaching and training purposes
Production of small quantities
Technical data
Reliable scale-up of foam quality
Foam densities between 50 and 900 g/l
Reproducible results by means of input parameters such as foam density (overrun), product thickness, throughput, etc.
Temperature-controlled mixing head with double action mechanical seal
Easy to clean and maintain
PLC-controlled regulator with fully automated air volume control and user-friendly touch panel
Gasket-free eccentric screw pump with temperature controlled storage tank
Dimensions (L, W, H): 650 x 450 x 600 mm
Output range : 1 – 12 kg/h to 2-25kg/h
Compact-Mix
Compact-Mix
Large production machine with up to three pumps built into the frame. Ideal areas of use are both the carpet and chemical industries as well as textile finishing, flake or latex mattress industries.
Dynamic stainless steel-mixing head available in three configurations: 570, 990 or 1,410 pins
Continuous electrically controlled RPM adjustment (frequency converter) includes digital display
Non-contacting Hansa Mixershaft seal - ga which is rewuested for the foaming process is also used as sealing material. In case of machine downtimes. Lip type seal helps to prevent the medium from penetrating into sealed areas
Exact injection of numerous additvies into the mixing head - or direct feed - by additional dosing pumps
Effective production and precise true-torecipe results, thanks to PLC-control
Temperature-controlled mixing head (coolable/heatable) can be obtained optionally
Dimensions (L, W, H): 2,000 x 810 x 1,700 mm
Output range : from 50 – 400 kg/h
to 300 – 2,000 kg/h
ECO-MIX
The ECO-MIX is an affordable, dynamic foam generator
for continuously foaming pumpable and low-viscosity media from all areas of non-food industries. The ECO-MIX can be used ideally in the chemical, carpet and textile finishing industries.
High-grade basic equipment with automated, computer-processor controlled regulation of air volume
Numerous possible variations of mixing heads, flow sensors, seals, control systems and monitors
Automatic gas dosing guarantees uniform foam density
Product specific shaft seal using mechanical seals with pressure system
Digital display: air volume /foam weight
Automatic foam height control (MA2) available as an option
The generous design of the ECO-TOP-MIX also offers the installation of additional pumps and lines (e.g. for CIP-cleaning)
Dimensions (L, W, H): 1,850 x 700 x 1,650 mm
Output range : from 20 – 200 kg/h
to 120 – 1.000 kg/h